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By: Randy Holden
Photography: Rob Wolf
Reprint from Mopar Magazine, May 2005
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If you saw TLC's popular show "Rides" back on January 26, you were |
treated to an up-close and personal look at blues/rock guitarist Kenny Wayne Shepherd's
new age '69 General Lee Charger. For those of you who have the collector's edition DVD of
that episode, pause it from time to time and you'll see Rob Wolf hiding in the background.
You'll notice a lot of our t-shirts being worn in that episode (yes, you too can look like
a television celebrity), but quite correctly, the show focused on the car itself and the
thrashing effort it took to get the car done in time for its public debut at the 2004 SEMA
show. What wasn't divulged within the confines of that one hour television program were all
the incredible details that went into the construction of this charger or the wild chain of
events which led to its being. In March 2004, long time MCG friend Bill Cooksey gave Rob a call informing |
him guitarist Kenny Wayne Shepherd was looking to either buy a General Lee clone or a
legitimate car from the series. Since Kenny's a Louisiana home boy and we're big time into
blues/rock ourselves (Rob used to be a decent drummer and your truly was a below average
rhythm guitar guy in an '80's hair band) Rob took this call quite seriously. The Spring
Fling was not far off, so he was soon out in Los Angeles meeting with Kenny Wayne and
introducing him to Shannon and Sean Hudson at Redline Gauge Works. We were working on an
article at that time about Andre and Renaud Veluzat, who built most of the General Lee
Chargers for Warner Brothers when the series was in production (March 2005). Redline
Gauge Works has a close tie with the Veluzat brothers because Shannon married Renaud's
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daughter. These guys know the original Generals inside and out, so the first logical
step in the parade was to put Kenny Wayne in front of the principal original players.
That meeting in April set into motion a rapid fire chain of events. The initial plan was simply to build an accurate General Lee clone based on the information and photos supplied by Renaud and Andre. That went out the window almost immediately. Being a creative guy, Shannon started thinking it would be better to build a modern state-of-the-art high-tech General Lee instead of just |
another clone. Before long, the name "Extreme Lee" had been concocted by Redline,
which was then shortened to simply "Xtreme Lee." Since Kenny Wayne was busy launching his new CD "The Place You're In" and preparing for a huge concert tour, it was obvious he couldn't sit still and handle the construction of the car himself, so Shannon and Sean were tapped to be the overlords of making this car happen. They found a decent '69 Charger in Idaho in June, and the phone calls were flying back and forth from Cali to MCG and back. Movie car builder and muscle car |
fanatic Ted Moser was tapped to be the man to do most of the work even before the
stock Charger arrived in Los Angeles. Being that everything was happening right there in Tinseltown, Hollywood wasn't going to let the construction of such a cool car for such an up-and-coming musician go unnoticed. TLC's "Rides" show decided to cover the construction of the Charger start-to-finish, then came the bombardment of high-tech parts from manufacturers coast-to-coast eager to participate in in the project. What started as a friendly acoustic jam session at the Melody |
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Bo and Luke never had it so good! This isn't your run-of-the-mill power plant by
any stretch of the imagination. From the Edelbrock aluminum head to the fuel
injection system with the sparkling fuel rails, to the distributorless ignition
system, this one's completely high tech. The custom billet "KWS" valve covers
reflect Kenny Wayne's initials. About the only thing the Xtreme Lee shares in
common with the General Lee are the "Dixie" air horns. As crazy as things are
under the hood, take note this baby still has the stock windshield wiper motor
and even a repro windshield washer bottle!
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Okay, admit it, this is the most beautiful transmission you've ever seen. Cope Racing
Transmissions wasn't content to have the KWS TorqueFlite just be beautiful on the inside,
it had to be beautiful on the outside as well. The flag and "01" graphics were added atop
the dazzling orange paint for more eye appeal and Kenny was blown away when this piece was
uncovered. The only shame here is that now that the tranny's in the car, few people will
ever get to see this attention to detail again.
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Ranch Studios to build Kenny Wayne the General Lee look-a-like turned into a major ordeal
to build a driveable show stopper that would be ready to make its debut at the 2004 SEMA
show in Las Vegas alongside the finest custom cars in the world! And it all came from a
simple phone call looking for a Charger last April. It's amazing how things like this can
snowball in a heartbeat. The starting point was a 318 two barrel '69 Charger finished in pale yellow with a dark green interior and a black vinyl top. Yep, you've gotta' wonder who picked that combination! Once Ted and crew media blasted the stripped down shell, a host of poorly repaired rust problems revealed themselves, which led to the replacement of both quarter panels. The floors were surprisingly good and so were most of the other panels, so aside from a little body filler to handle minor problems, making the Charger's skin slick wasn't overly difficult. Chris Hickman drew the initial artwork for the Xtreme Lee in August of '04, but soon even this was modified to make the graphics more radical. Ace airbrush artist Pat Ceo had |
the idea of making all the graphics three dimensional and in the spirit of a true rebel,
to give the flag and graphics a distressed, tattered look. This would give the car the
illusion of speed even while sitting still and help provide Kenny's car with its own
unique personality. If you watched the Rides episode, you'll recall the biggest factor in building the Xtreme Lee was that the clock was ticking. The Charger was committed to be at SEMA 2004, and that's a dance you just do not miss once you've agreed to be there. The bodywork and paint put the project behind schedule from the outset, largely because of the unexpected quarter panel rot problems. David "Bama" Daffron applied the gorgeous custom mixed orange at Ted Moser's shop, while across town, Richard Nedball was busy building a monster stroker wedge that would be dependable with enough power to uproot trees if called upon to do so. |
If that tail shaft doesn't look like the one on your Torqueflite, there's a good
reason. You're looking at a seriously state-of-the-art Gear Vendors overdrive unit to
ensure that the Charger not only has plenty of power off the line but can make some
serious highway speed without causing the big wedge to break a sweat. And let's not
overlook the Tube Technologies, Inc., stainless pipes venting the exhaust gasses aft.
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Stainless Steel Brakes Corporation came through with a set of aluminum slotted rotors
for all four corners. Much to everyone's surprise, when the calipers arrived they were
powder coated orange to match the Charger's paint. Big time kudos to the guys at SSBC for
going the extra mile on this one and to Budnik wheels for custom making a modern billet
version of the well-known General Lee wheels to fit the car's unique offset.
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The wedge in Kenny Wayne's Charger has more tricks than a $40
girl on the wrong end of Bourbon Street. Tucked inside the block are JE pistons on
Eagle rods. You'll find a Comp Cams cam to provide a wicked torque curve, then there's
the obvious stuff like the Edelbrock manifold with fuel injection, Edelbrock aluminum
heads, a billet water pump, custom machined billet aluminum "KWS" valve covers, and
don't go looking for a distributor, this one's fired with a direct crank triggered
ignition system. Richard Nedball did his homework well on this bay. The motor cranks instantly, idles smooth, and dyno'd at 585 horsepower with 614 ft. lbs. of torque which peaks right around 4,500 rpm and remains in that neighborhood even as the rpm go up! This thing's going to go through a lot of tires! |
TTI Exhaust fabricated a complete system for the Charger
utilizing their stainless pipes front to back. Street and Gear provided fast ratio
steering, Randy's Ring and Pinion sent all new guts for the 8-3/4" rear, Cope
Racing Transmissions built the car's TorqueFlite, utilizing a PTC torque
converter. Parts were flying into SoCal for the project and arms were flailing every day. Throughout the process, Shannon and Sean acted as the nervous co-chairmen of the board to get things done. With one eye on the calendar and another on the pile of parts, nobody wanted to think about how close SEMA was looming. Rob Wolf flew back and forth to Cali several times to keep an eye on things as well, snapping photos of the whole process and putting in his two cents worth of ideas and advice. Whenever Kenny Wayne was there to be shown something new about the car, usually Rob was there to make sure our homey was happy with the direction things were going. |
For added rigidity, which was much needed with so much torque on tap, Magnum - force
provided a set of their tubular sub frame connectors. These double tubed bolt-in
connectors are the perfect ticket for making any Mopar solid as a brick, and
according to Shannon at Redline, they're "neato" and install easier while you're
drinking a bottle of "pop." For a minute there we thought Pat Bonne was gonna'
show up and start turning wrenches!
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Pat Ceo gets the credit for air brushing the graphics over at Ted Moser's shop. The
tattered battle flag atop the roof looks completely three dimensional. No joke, standing
next to the car it looks like you could reach onto the roof and just pull it off. As
with every other area of the car, the spirit of the original General Lee is easily
found, it's just been kicked up a few notches.
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With less than a week to go before SEMA, the elaborate
paintwork was done, the engine was in place, so the Charger was rushed over to
Custom Auto Trim for the luxurious leather and suede tan interior to be installed.
This is way past anything an original General Lee ever dreamed of. There was a
non-stop trash job at Custom Auto Trim, which resulted in the Charger being
in-and-out in less than 24 hours! Then came the intense job back at Redline Gauge Work of installing fifteen miles of wiring in the car, along with some serious state-of-the-art electronics. Budnik Wheels came by with their custom made new generation turbine-style wheels for the Lee, 18x18s up front and 19x10s for the back. The offset on the rears wasn't quite right, so they went back to Budnik and were returned the following day machined to perfection. For the better part of two days, Sean and Shannon labored to install their custom made white faced analog Redline gauges, and Ace Customs installed the incredible Eclipse stereo system with CD changer, and Eclipse on-board navigation system, and most of the Charger's wiring harness. |
Now comes the big surprise that's going to make everyone
appreciate the wonders of how television shows are edited together. If you
watched Rides, you saw Xtreme Lee at SEMA with Kenny Wayne and enjoyed watching
Kenny cruising up and down the road in the finished car. The story seemed to
have a fairly tale ending - the guys had pulled it off after all. Well, not
really. Despite superhuman efforts by everyone involved. It became obvious a
couple of days before SEMA that the unholy complicated Charger couldn't possibly
be finished in time. The tough decision was made to get everything mocked up so it could make the show and be on display, so work turned toward getting everything cosmetically perfect. Rob flew out to SEMA, met up with Shannon and Sean, and they spent the day before the show primping the Xtreme Lee for its big debut. Still not running, we're pleased to say Rob pitched in his muscle power to push the Charger into the Gear Vendors booth. The Charger had made it to SEMA and no one aside from those who pushed it into the hall ever knew it wasn't a running, driving, car. Interestingly, we were pleased to see this same thing occurring with a number of other cars at SEMA, so while everyone was bit disappointed at having not finished in time, at least we knew a lot of other car builders had run into the same problem - there simply wasn't enough time. Once SEMA was over, the Xtreme Lee went back to |
Redline's shop where the finishing work could progress without too much
hassle. With Rides scheduled to come film Kenny's first drive in his new
car, Shannon and Sean discovered a fresh problem. The backing plate on one
axle was bent, which made the passenger's side rear wheel fit askew. The
Hudson boys noticed that right away, so with the Rides cameras rolling, they
had the car on the lift outside the shop doing a last minute axle change. Rob
was snapping pics, the film cameras were rolling, and Kenny Wayne was on-site
ready for his drive - nothing like a little pressure, eh?
The job was finished, all was cool, then came the shake-down cruise you saw on television with Kenny Wayne making passes up and down the street near Redline's shop. The General Lee seen in the Rides episode is owned by Dave Stitzinger, who's a friend of Renaud's. This is the General Lee that was shown in our February 2005 issue in our feature on Renaud and Andre and the Melody Ranch Studio. The story does indeed have a happy ending. The shakedown cruise by Kenny Wayne in mid-December was a full bore success. The Xtreme Lee runs like a champ, drives like an SCCA sports car, and is way extremely fast. Is Kenny Wayne pleased with his new ride? Wouldn't you be? We were glad to see him smiling big time that afternoon - all the hard work had definitely paid off. Since he was busy with his concert tour at that time, the |
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Xtreme Lee remained at Redline's shop after the filming of that episode, and
since that time the boys have spent their spare time improving on the Charger
ever more. When this orange rebel makes its debut to the Mopar faithful at the
2005 Mopars at the Strip event in Las Vegas, all the bugs should be completely
worked out. Following the 'Vegas show, the Charger's going home to Kenny's
garage. Throughout the process, Kenny's been adamant that he wanted this car
to be a driver, so it will be frequently seen in an around Los Angeles we're
certain. The Rides narrator kept referring to the Charger as a "show car", but
that's not entirely accurate. Yes, it will make some car shows, but as nice as
this thing is, it should spend more time on the road than it will in a
trailer. Congrats to Shannon and Sean Hudson at Redline, Ted |
Moser, Rich Nedball, and everyone involved in making this car a reality. The
guys at Redline informed us the day after the show they were already getting
e-mails asking them to build more of these, but for now at least, they're gonna'
take a breather.
However, since Kenny Wayne Shepherd and Kid Rock are buds, and since Kid's a Dukes fan as well with a General Lee clone of his own, we wouldn't be surprised to see at least one more of these things put together. This one will remain special to us though, having been the first big time custom we were actively involved in the construction and development of. The fact that it was built for one of our favorite guitarists who also happens to be from right here in Louisiana makes it even more special. Keep the shiny side up Kenny, and for heaven's sake, don't try jumping anything! |
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Custom Auto Trim did a magnificent job of concocting and installing the gorgeous
tan leather interior, which somewhat mimics a stock '69 Charger cockpit. If the
fine seats and panels don't capture your attention, the covering on the dash and
console definitely will. Fender guitars supplied the crew with enough raw
imitation tortoise shell material to cover the console. This is the same material
used on a number of their retro reissue Stratocasters and is the same material
used on Kenny Wayne's Xtreme Lee Strat.
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Naturally, with Shannon and Sean so heavily involved, the instrument panel was
going to be a work of art. Redline Gauge Works came through as usual with these
gorgeous custom made instruments which blend modern high-tech style with the
flavor of the original instruments. The on-board navigational system was supplied
by Eclipse and makes sure the Xtreme Lee will never make a wrong turn in Albuquerque.
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No area of the Charger was overlooked, and here's ample evidence of that fact.
The taillight cover panel is covered in guitar logo stickers to mimic a well
used guitar case, but the real attention getter is the tiny little camera mounted
facing aft. The signal from this minicam is transmitted to the dash, allowing
Kenny to not only rely on the mirrors for what's behind him, but he can watch
the startled faces on screen without taking his eyes off the road! The speaker
housing also holds the megawatt amp that keeps this rock-n-roll ride rockin'.
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A2ZFX - 661-251-8962 |
Magnumforce Race Car Fabrication - 408-559-6633 |
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you can now buy a stroker crank from Eagle right off the shelf, along with JE
forged pistons designed to work in just such an application. Stoker motor building
has almost been made easy! The Recipe: |
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compression ratio, which is as far as Mopar Engines West wanted to go with pump gas.
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the cylinders, and you'll end up with somewhere around 451". And, you'll still have a
Mopar crankshaft with no radius at the fillets. Buy a new 4340 4.15 stroker from Eagle
(part # 440241506760) and you'll end up at 500", you'll have the high strength fillets,
that extra torque that a long stroke gives you, and you don't have to regrind
anything. |
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combustion areas. They were also given a Stage I port job to help with the flow
that would be needed. The heads were flowed out of the box at 285 intake and 211
exhaust. After the Stage I port work, they flowed 301 on the intake and 225 on the
exhaust, or roughly a 10% increase.
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1970s is
fine. Mopar Engines West gives every block the whole treatment because you can't assume
anything when you're talking about old high production OEM parts. So what's the whole
treatment? Good question. |
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#81185, the oiling system, #21161, and the gear drive #13000. The cam is reinstalled and then the Milodon gear drive goes into place. |
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lobes cut on a slight angle, which keeps the cam pushed back as the lifters rotate, but
solid rollers are cut straight, which means the cam could "walk." That's why with a
roller the endplay must be set using a "cam button." The stout cover of the Milodon
gear drive makes this easy. We installed the Comp roller cam two degrees advanced to
help with the lower RPM range. |
Mopar Engines West modified the Edelbrock #7186 Performer RPM manifold for the Electromotive Tec 3rEFI system by drilling and welding in injector bungs. The Meziere water pump looks great, presenting itself as a menacing high-tech bulge on the front of the engine. The Electromotive distributorless ignition uses an encoded crankshaft trigger wheel behind the BHJ balancer and two coil packs. PLX Devices provided the special wide band 02 sensor with dash readout. The MSD #2250 1,000 CFM throttle body finishes the picture. |
really fun part; the dyno work. After the engine was warmed up and the timing adjusted,
the hot valve lash was set, and several moderate load runs were run to seat the rings. Then,
fuel maps were programmed into the ECU and we were ready for a few pulls. Engine vacuum is
12" HG at idle and timing was set to 16 degrees initial and 34 degrees total, all in by
3,000 RPM. The peak horsepower number came in at 566 horsepower at 5,500 RPM and the
torque peak was 618 ft. lbs. at 4,500 RPM! This motor is a genuine tire shredder! |
during assembly, yields comparable results. |
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